Application Design

Magnetic Application Design Service

磁应用设计服务

40 years of expertise. AIC focuses on magnetic-circuit design and magnetic-product application analysis — predicting and solving magnetic-field distribution, efficiency, and material-selection challenges in the earliest design phase.

40
Years of magnetic-circuit expertise
30+
Senior application engineers
50+
Magnetic-material categories
8
Design & simulation software suites
Back to Products

A dedicated engineering team delivers customised magnetic solutions from concept to volume production. By simulating the magnetic field at the front end of design, we identify performance bottlenecks before tooling — cutting iteration cost and shortening time to market.

From magnetic-material selection and circuit simulation to rapid prototyping and quality control, AIC covers the full application-engineering chain for motors, sensing, transmission, and adsorption products.

Core Design Capabilities

Two integrated disciplines — material expertise and field simulation — working together on every project.

Magnetic Material Selection

磁材精选

30+ engineers50+ material categories

Customer-centred selection across NdFeB, SmCo, ferrite, AlNiCo and bonded magnets — balancing magnetic performance, temperature stability, corrosion resistance and cost for each application.

Magnetic Circuit Design

磁路设计

30+ engineers8 software suites

Finite-element simulation to calculate magnetic pull force, flux density and field distribution — delivering optimised circuit topologies and pole arrangements verified before prototyping.

Magnetic Circuit Simulation

Finite-element analysis of real assemblies — flux density, field distribution and magnetic force solved before any tooling is cut.

Magnetic circuit B-field map (B [tesla])
Magnetic circuit B-field map (B [tesla])
Halbach array field
Halbach array field
Motor rotor circuit
Motor rotor circuit
Multi-pole flux distribution
Multi-pole flux distribution
Magnet flux density analysis
Magnet flux density analysis
3D total flux density
3D total flux density
Magnetic ring assembly
Magnetic ring assembly
Field lines distribution
Field lines distribution

How We Design

A predictable five-stage workflow — from requirement capture to validated mass production.

01

Requirement Analysis

Capture working conditions, space envelope, target force/flux, and thermal environment to define clear design objectives.

02

Circuit Simulation

FEA modelling of the magnetic field — calculating pull force, induction intensity and leakage to optimise the topology.

03

Material Selection

Match grade, coating and temperature class from 50+ magnetic materials to meet performance and cost targets.

04

Prototyping & Validation

Rapid prototyping in 3–7 days, with measured magnetic performance and assembly verification.

05

Mass Production

Stable volume supply with full-process quality control and global magnetic-material sourcing.

Design Scope

What our application-engineering team designs and builds.

Magnetic circuits and magnetic-application product structures

PM transmission systems — magnetic couplers and levitation bearings

Magnetic encoders and scales, with Hall-IC matching

Special-motor PM assemblies — multi-pole rings, radial rings, Halbach arrays

Magnet + plastic / metal component assemblies

Quality inspection and quality-control program design

Test & Measurement Equipment

Precise detection backed by professional instruments — every magnetic parameter is verified, not assumed.

Tektronix MDO3014 Mixed-Domain Oscilloscope

Tektronix MDO3014 Mixed-Domain Oscilloscope

Captures dynamic waveforms of magnetic-sensing and drive signals to validate Hall-IC matching, encoder output and motor behaviour.

Gaussmeter / Teslameter

Surface flux density and field strength

Fluxmeter

Total magnetic flux measurement

Hysteresisgraph (BH tester)

Br, Hcj and (BH)max characterisation

Helmholtz Coil

Magnetic moment & uniform-field testing

CMM Dimensional Inspection

Geometry and tolerance verification

Thermal Cycling Chamber

High/low-temperature stability

Salt-Spray Tester

Coating corrosion resistance

Coating Thickness Gauge

Plating and coating uniformity

Our Quality Principles

Four commitments behind every design we deliver.

Customer First

Every solution starts from your application requirement and constraints.

Precise Detection

Measured verification of magnetic performance at every stage.

Continuous Improvement

Iterative optimisation across design, process and quality.

Total Participation

Cross-functional teams aligned on quality from design to delivery.

40 Years · Application Engineering

Need Magnetic-Circuit Design Support?

Share your application requirement and our engineering team will advise on material selection, circuit topology, feasibility and prototyping. Samples in 3–7 days.

Contact Engineering Team